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bioprocessing & sustainability blog

Number of cells in advanced therapy development
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Elisabetha Larionova
August 11, 2026

98 × 10⁸ cells collected, but 7 in 10 patients remain out of reach: The hidden numbers behind cell therapy development

From millions of collected cells to billions required for a therapy, achieving the right cell density determines whether a CGT reaches patients.
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INNOWWIDE grant approved
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Elisabetha Larionova
July 30, 2026

Green Elephant Biotech secures INNOWWIDE Grant to test automated adherent MSC manufacturing for the U.S. market

Green Elephant Biotech has secured an INNOWWIDE market feasibility grant from the German Federal Ministry of Research, Technology and Space (BMFTR). The grant funds a feasibility study, ... Read more
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Kick off Project S.O.L.A.R.I.S scaled
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Mira Sternstein
July 16, 2026

Green Elephant Biotech is a partner in S.O.L.A.R.I.S. advancing scalable and sustainable CAR T cell manufacturing across Europe

S.O.L.A.R.I.S., a new EU-funded project by Horizon Europe, will develop and test novel approaches to CAR T cell manufacturing to improve patient access to therapies across Europe.
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Archimedes® One bioreactor for adherent cells being opened
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Elisabetha Larionova
July 14, 2026

Green Elephant Biotech opens indicative pricing for Archimedes® One Bioreactor ahead of commercial launch 

Green Elephant opens pre-orders and shares indicative pricing on request for customers interested in dynamic adherent bioreactor.
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Cell and gene therapy development
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Elisabetha Larionova
July 14, 2026

Does the cell and gene therapy development have to take 8 protracted years, or are we unknowingly leaving speed on the table?

Despite the clinical potential, cell and gene therapy development remains constrained not by biology but by manufacturing infrastructure, salvageable by automation, closed bioprocessing, and quality-by-design approaches.
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Macrophage manufacturing
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Elisabetha Larionova
June 16, 2026

Scaling macrophage manufacturing beyond T-175 flasks and multi-layer stacks — a high-impact crisis behind many cell therapies

Macrophage manufacturing faces scalability and compliance barriers rooted in adherence dependency — challenges, solvable through closed bioprocessing and purpose-built culture systems.
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Stem cells have differences in progress, characteristics, and opportunities
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Elisabetha Larionova
May 5, 2026

Stem cells and the patient: Critical milestones achieved since COVID-19 and those still to come

Stem cells hold remarkable patient-centric promise, though tumorigenicity risks, reprogramming inefficiencies, and inconsistent characterization standards continue to challenge their safe and large-scale clinical implementation.
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Microtiter plate in a microplate reader. Compatible devices
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Elisabetha Larionova
April 24, 2026

A comprehensive device compilation for 96-well plates: Microtiter plate readers, liquid handling systems, robotic arms, heat sealing, and more

Microtiter plate readers, liquid handlers, and robotic platforms are actively transforming life science laboratories. Across screening and diagnostics, their benefits primarily affect productivity, reproducibility, and data quality.
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Archimedes® One
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Elisabetha Larionova
April 13, 2026

Automated cell culture systems: How automation prevents $100,000 lethal errors

Manual errors in cell culture carry significant financial consequences. Automation delivers measurable gains in robustness, quality control, and scalability for CGT manufacturing.
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Cell culture harvest and harvesting methods
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Elisabetha Larionova
April 1, 2026

What cell harvesting method to choose: The intricate question that therapy developers and manufacturers still share in 2026

Cell harvesting methods shape cell culture harvest outcomes by balancing efficiency, viability, and sample purity, requiring tailored strategies from centrifugation to advanced techniques to ensure scalable bioprocessing.
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Single-use vs. reusable culture systems
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Elisabetha Larionova
March 24, 2026

Navigating a 30-year old debate of single-use vs. reusable culture systems. Would you focus on sterility or sustainability?

The debate behind the advantages of single-use vs. reusable culture systems focuses on sterility and sustainability, meant to guide smarter material choices for modern biomanufacturing.
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Newsletter update: Archimedes® One - dynamic adherent bioreactor for enabling scalable, automated adherent cell culture of iPSC, MSC, macrophages and other adherent cells
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Elisabetha Larionova
March 17, 2026

Innovative partnership revolutionizes cell therapy manufacturing by introducing Archimedes® One for enabling scalable, automated adherent cell culture

Gießen and Ingelfingen, Germany – 17.03.2026. Green Elephant Biotech announced the introduction of the Archimedes® One — Dynamic Adherent Bioreactor, a new platform designed to simplify and ... Read more
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Mixing time and bioreactor scale-up criteria: Impeller
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Elisabetha Larionova
March 10, 2026

Scaling from 250 mL to 10,000 L: Mixing time and prominent criteria that form the backbone of biomanufacturing

Bioreactor scale-up in biomanufacturing depends on mixing time, oxygen transfer, and hydrodynamics, which are essential to balance alongside biological equivalence of the workflow.
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Scaling-out personalized therapies
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Elisabetha Larionova
March 4, 2026

Scaling-out — a game-changing manufacturing shift, seen to transform clinical manufacturing in the 21st century

Scaling-out is transforming personalized therapies by replacing the dominant scale-up logic, enabling clinical manufacturing that is aligned with biology-driven design and patient-centered production timelines.
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Cell harvesting methods in the laboratory
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Elisabetha Larionova
February 24, 2026

Impactful decisions concerning 2 trusted cell harvesting methods: Trypsin vs. accutase

Cell harvesting methods critically influence downstream processing, as trypsin offers scalable efficiency while accutase preserves cell integrity, requiring strategic selection to balance yield, quality, and manufacturing robustness.
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Hypoxia culture and stem cells
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Elisabetha Larionova
February 19, 2026

Expected and unexpected outcomes of a hypoxia culture: The true impact of oxygen levels below 3% on stem cell lines

Hypoxia culture was found to modulate stemness, proliferation, and viability of stem cell lines, identifying its use as a strategy for regenerative therapies.
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Labscoop Press potential
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Elisabetha Larionova
February 17, 2026

Accelerating the transition to sustainable labware for US customers: Green Elephant Biotech partners with Labscoop in a distribution agreement for plant-based 96-Well PLAtes

Building on the successful adoption of its 96-well microPLAtes across Europe, Green Elephant Biotech, in partnership with Labscoop, is enabling US laboratories to transition from fossil-based consumables ... Read more
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Bioreactors greatly evolved over the decades, overlapping various cell cultivation methods.
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Elisabetha Larionova
February 10, 2026

Microcarriers, microfluidics, and bioreactors – what they offer and what remains to be reformed in 2026?

Bioreactors anchor modern cell cultivation, yet microcarriers and microfluidics reveal limits in scalability and control, highlighting why reforming bioreactors remains critical for the future of bioprocessing.
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Aseptic connectors and closed systems come hand-in-hand
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Elisabetha Larionova
February 3, 2026

Closed systems in bioprocessing: A proven story behind a 47% reduction in contamination risk through aseptic connectors

Fully closed systems using aseptic connectors enable sterile, flexible bioprocessing, lowering batch failure, simplifying GMP workflows, and support scalable manufacturing in advanced therapies.
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Automated cell culture systems - integral to CGTs
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Elisabetha Larionova
January 27, 2026

3 implications of the innovative automated cell culture systems we should recognize

CGT manufacturing faces costs and capacity limits. Strategic adaptation of automated cell culture systems can improve scalability and efficiency, extending the change onto additional aspects of the industry.
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The choice of open or closed systems affects more than just the manufacturing strategy.
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Elisabetha Larionova
January 20, 2026

Open vs. closed systems in cell culture manufacturing: 3 powerful drivers behind the shift to closed processing

Closed systems in cell culture manufacturing reduce contamination risk, improve GMP compliance, and enable scalable manufacturing, addressing cost, variability, and regulatory barriers persistent in the advanced therapy landscape.
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Manufacturing is one of the most complex steps in the clinical translation, aided by automation.
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Elisabetha Larionova
January 13, 2026

When science outpaces infrastructure: 4 automation solutions from industry pioneers in cell manufacturing

Cell therapy success increasingly depends on automation, enabling scalable, reproducible manufacturing, reducing regulatory risk, and improving patient access to advanced therapies across GMP settings.
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Dr. Joel Eichmann, a co-founder of Green Elephant Biotech, and its flagship products - CellScrew® and 96-well PLAtes.
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Elisabetha Larionova
January 5, 2026

Vision for 2026: Innovating the promising future of cell therapies and manufacturing

Entering 2026, Green Elephant Biotech outlines a clear vision to scale adherent cell cultures sustainably, advance GMP-ready innovation, and partner globally to re-shape biomanufacturing workflows efficiently.
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Advanced therapy challenges can be summarized into 4 distinct categories.
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Elisabetha Larionova
December 26, 2025

3 out of many challenges associated with Advanced Therapy Medicinal Products (ATMPs)

Advanced Therapy Medicinal Products promise transformative medicine, though regulatory complexities, manufacturing variability, and fragmented reimbursement continue to limit patient access across Europe despite latest scientific progress.
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A combinatory evaluation of LCA and Scope 3 emissions is a growing trend in pharma and biotech industries.
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Elisabetha Larionova
December 12, 2025

How LCA and Scope 3 emissions guide the biotech industry toward a global climate solution

See how leveraging LCA and Scope 3 emissions accounting enables applicable quantification of greenhouse gas footprints, empowering researchers to design more sustainable bioprocesses and products.
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MGL Press
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Elisabetha Larionova
December 10, 2025

Green Elephant Biotech to pursue My Green Lab® ACT® Ecolabel 2.0 product certification

Green Elephant Biotech, a German-based company developing, manufacturing, and marketing plant-based laboratory consumables, will pursue certification under the My Green Lab® ACT® Ecolabel 2.0 Program.
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Green Elephant Biotech® 96-well microPLAtes are suitable for luminescence assays.
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Elisabetha Larionova
December 5, 2025

Luminescence assays: Key reasons to opt in for a white 96-well microtiter plate

Luminescence assays rely on light detection, where white plates enhance signal quality. Choosing correct microtiter plate and sustainable PLA options improves performance across luminescence and further assays.
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Cell banking diversity
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Elisabetha Larionova
November 28, 2025

The captivating world of cell banking: Purpose, applications, and concealed issues

Cell banking provides homogeneous cell sources essential for CGT development, yet its broad applications also raise ethical concerns, particularly within private cell banking.
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2 powerful causes for the rise in cell production: Therapy products vs. producer organisms
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Elisabetha Larionova
November 20, 2025

2 powerful causes for the rise in cell production: Therapy products vs. producer organisms

Personalized medicine relies on therapy products made from a patient’s own cells or engineered lines. Both paths converge on one substantial challenge: scalable adherent cell culture manufacturing.
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Mimicking cell growth conditions in incubators - five crucial factors to maintain cell culture in vitro
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Elisabetha Larionova
November 13, 2025

Mimicking cell growth conditions in incubators – 5 crucial factors to maintain cell culture in vitro

From ancient egg chambers to precision CO₂ incubators, controlling temperature, gases, and humidity remains vital for mimicking the body’s environment. Proper growth conditions ensure health, reproducibility, and economical efficiency.
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Modern cell culture microscopy
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Elisabetha Larionova
November 6, 2025

Is cell microscopy essential or arbitrary in 2025 science labs and beyond?

From lenses to sensors: Modern cell monitoring moves beyond microscopy, embracing real-time low-impact technologies that can reveal cell viability with greater precision, scalability, and relevance.
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Green Elephant HEK293
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Elisabetha Larionova
October 22, 2025

HEK-293 cells in CGTs: Key challenges, accelerating production, and strategic innovation

HEK-293 cells have become a valuable asset of modern biomanufacturing, enabling the production of complex cell and gene therapies. Read about novel solutions that redefine HEK-293 seed train expansion and optimize upstream bioprocessing.
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Canva Blog 1
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Elisabetha Larionova
September 30, 2025

The 3 effective cell cultivation systems: A flask, a roller bottle, or a stack?

Flasks, roller bottles, and multilayer systems remain central in adherent cell culture, yet each cultivation systems faces scalability challenges. New platforms like CellScrew® aim to streamline expansion, efficiency, and sustainability.
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What are single-use systems in bioprocessing featured image
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Joel Eichmann
August 11, 2025

What are single-use systems in bioprocessing?

Single-use systems streamline biopharma production, boosting flexibility and reducing contamination - ideal for Cell and Gene therapies.
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Coatings in adherent cell culture
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Mira Sternstein
August 7, 2025

Coatings in adherent cell culture

Cell culture coatings enhance adhesion and growth beyond TC treatment. Defined coatings improve consistency and quality, supporting reliable cell expansion for clinical-grade production and CGT manufacturing.
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Tissue culture treatment (TC treatment) Why TC-treated surfaces matter in cell culture
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Mira Sternstein
August 5, 2025

Tissue culture treatment (TC treatment): Why TC-treated surfaces matter in cell culture

Tissue culture treatment optimizes surfaces for cell adhesion and growth. TC-treated vessels improve standard and specialized cell expansion, supporting consistent quality in regenerative medicine and CGT manufacturing.
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Stem cell therapy benefits - repair, replace, restore
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Katharina Günther
July 31, 2025

Stem cell therapy benefits – repair, replace, restore

Stem cell therapy benefits include repairing, replacing, and restoring damaged tissues. iPSC and MSC therapies offer regenerative solutions, transforming treatment options for heart, eye, and immune-related diseases.
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Shear forces and the influence of shear stress on cell culture processes
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Lukas Käßer
July 24, 2025

Shear forces and the influence of shear stress on cell culture processes

Shear stress in cell culture affects MSC and iPSC growth, differentiation, and viability, making its control crucial for Cell and Gene Therapy success.
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What is Fused Deposition Modeling and what are applications of 3D manufacturing in the life sciences
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Lukas Käßer
July 8, 2025

What is Fused Deposition Modeling and what are the applications of 3D manufacturing in life sciences

3D manufacturing is reshaping life sciences by enabling customized, precise, and scalable solutions. Its adaptability supports innovation in research tools, prototyping, and product development using advanced materials.
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Green Elephant® black 96-well PLA plate fluorescence
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Annika Herchenröder
June 27, 2025

Choosing the best 96-well plate for fluorescence assays: Why black ones are key?

Accurate fluorescence measurement is crucial in many assays. Black well plates optimize performance by minimizing light scatter and reflection, supporting reliable and reproducible results in lab environments.
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Green Elephant - PS vs PLA
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Annika Herchenröder
June 25, 2025

Can PLA well plates replace polystyrene plates for a greener future?

Well plates are widely used in biopharma, creating single-use waste. Replacing polystyrene (PS) with PLA improves sustainability and reduces carbon emissions by up to 50%.
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Green Elephant - seed train
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Mira Sternstein
June 23, 2025

Seed train in cell culture: foundation of scalable biomanufacturing

From cell therapy to vaccine and biologics manufacturing, seed trains are essential for building up biomass in cell culture — but current approaches face serious scale-up limitations.
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Green Elephant - cell culture challenges - contamination
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Joel Eichmann
June 19, 2025

Cell culture challenges: Contamination & prevention

Maintaining clean cell cultures is essential in research and GMP manufacturing. Contamination sources, types, and prevention methods significantly affect bioprocessing outcomes.
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Green Elephant - personalized therapy
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Felix Wollenhaupt
June 13, 2025

Personalized therapy: Revolutionizing biopharma production and application

Biopharma manufacturing is transforming as personalized therapies, especially Cell and Gene Therapeutics, reshape products and demand new tools and processes.
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Green Elephant - GMP
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Joel Eichmann
June 4, 2025

GMP compliance in Cell Therapy & AAV manufacturing

GMP plays a critical role in cell therapy and AAV manufacturing, with critical quality attributes (CQA essential for ensuring product quality, safety, and clinical effectiveness.
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Green Elephant - Adherent vs suspension cell culture
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Mira Sternstein
May 28, 2025

Adherent and suspension cell culture

Adherent and suspension cell cultures differ in scalability, handling, and application—each plays a distinct role in biopharmaceutical manufacturing, impacting process design, efficiency, and production outcomes.
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Green Elephant - Scaling manufacturing early
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Mira Sternstein
May 26, 2025

Why the scale-up of cell culture is essential for manufacturing Cell and Gene therapies

Efficient bioreactor scale-up of cell culture is key to CGT commercialization—enabling consistent, safe, and compliant production from research to market without costly delays.
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Green Elephant - Investing in European Bioreactors
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Felix Wollenhaupt
May 22, 2025

Investing in European bioreactors: A convergence of scientific impact and market growth

The European bioreactors market is set to reach €3.34B by 2032, fueled by CGT demand, cost-efficient single-use systems, investor momentum, and EU policy support.
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Oxygen concentration during different phases
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Lukas Käßer
May 20, 2025

The relevance of the oxygen transfer rate for successful cell cultivation

The kLa value quantifies oxygen transfer efficiency in bioreactors and serves as a key parameter and scale-up factor in optimizing biopharmaceutical manufacturing processes and outcomes.
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Green Elephant - bioreactor
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Mira Sternstein
May 16, 2025

Bioreactors – function, application, and challenges

Bioreactors support efficient cell culture, fermentation, and scale-up—essential technologies driving success in biopharmaceutical production, regenerative medicine, and industrial bioprocessing applications.
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