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bioprocessing & sustainability blog

Number of cells in advanced therapy development
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August 11, 2026

98 × 10⁸ cells collected, but 7 in 10 patients remain out of reach: The hidden numbers behind cell therapy development

From millions of collected cells to billions required for a therapy, achieving the right cell density determines whether a CGT reaches patients.
Cell and gene therapy development
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July 14, 2026

Does the cell and gene therapy development have to take 8 protracted years, or are we unknowingly leaving speed on the table?

Despite the clinical potential, cell and gene therapy development remains constrained not by biology but by manufacturing infrastructure, salvageable by automation, closed bioprocessing, and quality-by-design approaches.
Macrophage manufacturing
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June 16, 2026

Scaling macrophage manufacturing beyond T-175 flasks and multi-layer stacks — a high-impact crisis behind many cell therapies

Macrophage manufacturing faces scalability and compliance barriers rooted in adherence dependency — challenges, solvable through closed bioprocessing and purpose-built culture systems.
Stem cells have differences in progress, characteristics, and opportunities
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May 5, 2026

Stem cells and the patient: Critical milestones achieved since COVID-19 and those still to come

Stem cells hold remarkable patient-centric promise, though tumorigenicity risks, reprogramming inefficiencies, and inconsistent characterization standards continue to challenge their safe and large-scale clinical implementation.
Archimedes® One
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April 13, 2026

Automated cell culture systems: How automation prevents $100,000 lethal errors

Manual errors in cell culture carry significant financial consequences. Automation delivers measurable gains in robustness, quality control, and scalability for CGT manufacturing.
Cell culture harvest and harvesting methods
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April 1, 2026

What cell harvesting method to choose: The intricate question that therapy developers and manufacturers still share in 2026

Cell harvesting methods shape cell culture harvest outcomes by balancing efficiency, viability, and sample purity, requiring tailored strategies from centrifugation to advanced techniques to ensure scalable bioprocessing.
Single-use vs. reusable culture systems
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March 24, 2026

Navigating a 30-year old debate of single-use vs. reusable culture systems. Would you focus on sterility or sustainability?

The debate behind the advantages of single-use vs. reusable culture systems focuses on sterility and sustainability, meant to guide smarter material choices for modern biomanufacturing.
Mixing time and bioreactor scale-up criteria: Impeller
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March 10, 2026

Scaling from 250 mL to 10,000 L: Mixing time and prominent criteria that form the backbone of biomanufacturing

Bioreactor scale-up in biomanufacturing depends on mixing time, oxygen transfer, and hydrodynamics, which are essential to balance alongside biological equivalence of the workflow.
Scaling-out personalized therapies
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March 4, 2026

Scaling-out — a game-changing manufacturing shift, seen to transform clinical manufacturing in the 21st century

Scaling-out is transforming personalized therapies by replacing the dominant scale-up logic, enabling clinical manufacturing that is aligned with biology-driven design and patient-centered production timelines.
Cell harvesting methods in the laboratory
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February 24, 2026

Impactful decisions concerning 2 trusted cell harvesting methods: Trypsin vs. accutase

Cell harvesting methods critically influence downstream processing, as trypsin offers scalable efficiency while accutase preserves cell integrity, requiring strategic selection to balance yield, quality, and manufacturing robustness.
Hypoxia culture and stem cells
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February 19, 2026

Expected and unexpected outcomes of a hypoxia culture: The true impact of oxygen levels below 3% on stem cell lines

Hypoxia culture was found to modulate stemness, proliferation, and viability of stem cell lines, identifying its use as a strategy for regenerative therapies.
Bioreactors greatly evolved over the decades, overlapping various cell cultivation methods.
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February 10, 2026

Microcarriers, microfluidics, and bioreactors – what they offer and what remains to be reformed in 2026?

Bioreactors anchor modern cell cultivation, yet microcarriers and microfluidics reveal limits in scalability and control, highlighting why reforming bioreactors remains critical for the future of bioprocessing.
Aseptic connectors and closed systems come hand-in-hand
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February 3, 2026

Closed systems in bioprocessing: A proven story behind a 47% reduction in contamination risk through aseptic connectors

Fully closed systems using aseptic connectors enable sterile, flexible bioprocessing, lowering batch failure, simplifying GMP workflows, and support scalable manufacturing in advanced therapies.
The choice of open or closed systems affects more than just the manufacturing strategy.
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January 20, 2026

Open vs. closed systems in cell culture manufacturing: 3 powerful drivers behind the shift to closed processing

Closed systems in cell culture manufacturing reduce contamination risk, improve GMP compliance, and enable scalable manufacturing, addressing cost, variability, and regulatory barriers persistent in the advanced therapy landscape.
Manufacturing is one of the most complex steps in the clinical translation, aided by automation.
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January 13, 2026

When science outpaces infrastructure: 4 automation solutions from industry pioneers in cell manufacturing

Cell therapy success increasingly depends on automation, enabling scalable, reproducible manufacturing, reducing regulatory risk, and improving patient access to advanced therapies across GMP settings.
Cell banking diversity
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November 28, 2025

The captivating world of cell banking: Purpose, applications, and concealed issues

Cell banking provides homogeneous cell sources essential for CGT development, yet its broad applications also raise ethical concerns, particularly within private cell banking.
Mimicking cell growth conditions in incubators - five crucial factors to maintain cell culture in vitro
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November 13, 2025

Mimicking cell growth conditions in incubators – 5 crucial factors to maintain cell culture in vitro

From ancient egg chambers to precision CO₂ incubators, controlling temperature, gases, and humidity remains vital for mimicking the body’s environment. Proper growth conditions ensure health, reproducibility, and economical efficiency.
Green Elephant HEK293
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October 22, 2025

HEK-293 cells in CGTs: Key challenges, accelerating production, and strategic innovation

HEK-293 cells have become a valuable asset of modern biomanufacturing, enabling the production of complex cell and gene therapies. Read about novel solutions that redefine HEK-293 seed train expansion and optimize upstream bioprocessing.
Canva Blog 1
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September 30, 2025

The 3 effective cell cultivation systems: A flask, a roller bottle, or a stack?

Flasks, roller bottles, and multilayer systems remain central in adherent cell culture, yet each cultivation systems faces scalability challenges. New platforms like CellScrew® aim to streamline expansion, efficiency, and sustainability.
What are single-use systems in bioprocessing featured image
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August 11, 2025

What are single-use systems in bioprocessing?

Single-use systems streamline biopharma production, boosting flexibility and reducing contamination - ideal for Cell and Gene therapies.
Coatings in adherent cell culture
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August 7, 2025

Coatings in adherent cell culture

Cell culture coatings enhance adhesion and growth beyond TC treatment. Defined coatings improve consistency and quality, supporting reliable cell expansion for clinical-grade production and CGT manufacturing.
Tissue culture treatment (TC treatment) Why TC-treated surfaces matter in cell culture
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August 5, 2025

Tissue culture treatment (TC treatment): Why TC-treated surfaces matter in cell culture

Tissue culture treatment optimizes surfaces for cell adhesion and growth. TC-treated vessels improve standard and specialized cell expansion, supporting consistent quality in regenerative medicine and CGT manufacturing.
Stem cell therapy benefits - repair, replace, restore
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July 31, 2025

Stem cell therapy benefits – repair, replace, restore

Stem cell therapy benefits include repairing, replacing, and restoring damaged tissues. iPSC and MSC therapies offer regenerative solutions, transforming treatment options for heart, eye, and immune-related diseases.
Shear forces and the influence of shear stress on cell culture processes
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July 24, 2025

Shear forces and the influence of shear stress on cell culture processes

Shear stress in cell culture affects MSC and iPSC growth, differentiation, and viability, making its control crucial for Cell and Gene Therapy success.
What is Fused Deposition Modeling and what are applications of 3D manufacturing in the life sciences
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July 8, 2025

What is Fused Deposition Modeling and what are the applications of 3D manufacturing in life sciences

3D manufacturing is reshaping life sciences by enabling customized, precise, and scalable solutions. Its adaptability supports innovation in research tools, prototyping, and product development using advanced materials.

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